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Tuna & Noodle Casserole Without Canned Soup Recipe

5 Stars 4 Stars 3 Stars 2 Stars 1 Star 4.1 from 50 reviews
  • Author: Ivy
  • Prep Time: 15 minutes
  • Cook Time: 20 minutes
  • Total Time: 35 minutes
  • Yield: 8 servings
  • Category: Main Dish
  • Method: Baking
  • Cuisine: American

Description

This Tuna & Noodle Casserole is a comforting and creamy dish made without canned soup, using a homemade cheesy sauce instead. Tender egg noodles are combined with tuna and a rich mixture of half-and-half, milk, and cheddar cheese, topped with crunchy crushed potato chips for a delightful texture contrast. Perfect for a family-friendly weeknight meal, it bakes to bubbly perfection in just 35 minutes.


Ingredients

Pasta

  • 12 ounces egg noodles

Cheese Sauce

  • 3 tablespoons butter
  • 1 rib celery, diced (about 1/2 cup)
  • 1 small onion, diced (about 1 cup)
  • 3 cloves garlic, minced
  • 2 tablespoons flour
  • 2 cups half-and-half
  • 1 1/2 cups milk
  • 8 ounces cheddar cheese, grated
  • Salt and pepper, to taste

Other Ingredients

  • 10 ounces canned tuna in water, drained
  • 2 cups potato chips, crushed


Instructions

  1. Preheat the Oven: Preheat oven to 400ºF to ensure it reaches the correct temperature by the time the casserole is assembled.
  2. Cook Noodles: Boil the egg noodles until al dente according to package instructions, then drain and set aside to prevent overcooking during baking.
  3. Sauté Vegetables: In a skillet over medium heat, melt the butter and add diced onions and celery. Cook for about 5 minutes until softened. Add minced garlic and cook for an additional minute for enhanced flavor.
  4. Make Roux and Add Milk Mixture: Sprinkle flour into the skillet and cook for one minute while stirring to form a roux. Warm the half-and-half and milk in the microwave, then slowly whisk the warm milk mixture into the roux to avoid lumps. Cook for about 5 minutes until the sauce thickens.
  5. Add Cheese: Stir in the grated cheddar cheese until it melts completely, creating a creamy cheese sauce. Season with salt and pepper to taste.
  6. Combine Tuna and Noodles: Add the drained tuna and cooked noodles to the cheese sauce, mixing gently to combine. Either spread the mixture evenly in the same skillet or transfer to a 9 x 13 inch casserole dish.
  7. Add Topping: Sprinkle the surface with crushed potato chips, which will form a crunchy topping when baked.
  8. Bake: Place the casserole in the preheated oven and bake for 20 minutes until the edges are bubbly and the topping is golden.

Notes

  • For extra crispiness, you can broil the casserole for 1-2 minutes after baking, but watch carefully to prevent burning.
  • Feel free to substitute cheddar cheese with other melting cheeses such as Monterey Jack or mozzarella for a different flavor profile.
  • Using freshly cracked black pepper adds more flavor compared to pre-ground pepper.
  • This casserole can be prepared ahead of time and refrigerated before baking; just add a few extra minutes to the baking time if baking from cold.
  • Leftovers store well in the refrigerator for up to 3 days and reheat nicely in the oven or microwave.